If a shock has a 20mm main piston and straight walled inner tube with no flare it is a post 14 model ttx25. In this episode we see the full rebuild of the ohlins shock by ben at bg motorsport, silverstone. We are officially authorized and certified by all of the top manufacturers listed below to sell, repair, modify, rebuild and revalve their shocks to factory specifications and requirements using only oem parts. List of ohlins manuals, service manual, owners manual, user manual, repair manual. Jul 04, 2020 welcome to pro ducs machina and part 8 of the project 916 build series. Twin shock piggyback ohlins rebuild page 2 cafe husky. It is hard to reposition the piston and bleed the shock if you dont have tube wrenches to remove the body from the eyelet end housing. Servicing your suspension is an important part of maintaining its performance and protecting your investment. Aprilia 2016 rsv4 rr ohlins conversion bmw g450x bmw f650 gs 20002006 regular bmw f650gs dakar 20002007 bmw f800gs. Ohlins tech info 1 on each pair of ohlins remote res shocks there is a series of letters and numbers stamped near the heim joint. Ohlins shock absorber rebound clicker adjuster function. Ohiins work shop manual will help you to make an easy and safe service of the ohiins shock absorber as possible, for maximum performance of your vehicle.
H is for husqvarna any other letter or letters would be for some other motorcycle, b eye to eye total length in this case b383mm, a 33 damping info. In this manual, mounting instructions and other technical documents, important information concerning safety is. We are fox specialists, but also work on kyb, walker evans, ohlins, act and gytr shocks. Refer to the vehicle service manual when installing this shock absorber. The shock absorber is an important part of the vehicle and will affect the stability. The shock absorber is provided with a separate type reservoir filled with high pressure nitrogen gas.
Jun 24, 2011 this part of the shock is nearly identical to the ohlins piggyback so assembly principles are likely the same. I always thought that sending the ohlins for rebuild every 20k was a bit too much, perhaps 20k at the talladega superspeedway might require it, but not the average commuter miles. Ohlins vintage mx, shocks, forks, services, parts pro. Ohiins racing ab can not be held responsible for any damage whatsoever to spare parts, suspension or vehicle, or injury to persons, if the instructions for fitting. Support is always available from ttx44 shock absorber design is the the ohlins distributors worldwide. The fluid is under gas pressure and the gasfluid are kept apart by a separating piston.
When movement of the motorcycle causes com pression of the. We carry new fox shocks, as well as parts for all major shock brands. Before installing the ohlins shock absorber clean the vehicle thoroughly. Ducati 916 project episode 8 pro ohlins shock rebuild. The information, illustrations and specifications contained in this manual are the latest product information available at the time of publication. Ohlins shock absorber for automotive, tpxttx44 owners manual. Ohlins shock absorbers type ccj for short track racing ohlins vacuum pump 018400203 sp3 manual. This manual is presented to makethe service of the ohlins shock absorbers as easy and assafe as possible with maximum performance out of theserviced shock. Ktm type 3a shock absorber motorcycle owners manual. Remember, you can always find ttx25 shock curves, parts drawings, external dimensions, 3d models, and the official workshop manual on our ttx25 downloads page. When i looked into doing the same, i found the rebuild process to be quite simple, but the cost of recharging the shock with nitrogen, plus the cost of the rebuild kit put total cost up near the price of a professional rebuild, so i went with the latter.
The piston is usually fitted in an external reservoir, connected by a hose fig. Shock absorber rebuild manual models podium comp 03 podium pro 03 podium x 03 fox racing shox hangar way, watsonville, ca 95076 831. Technical, repair and troubleshooting frame, fairing and wheels ohlins rear shock manual needed message page 1 of 1 1 ohlins rear shock manual needed on fri dec 04, 2020 7. This manual is to be used to make service of the ohiins shock absorbers. This manual is presented to make the service of the ohlins shock absorbers as easy and as safe as possible with maximum performance out of the serviced shock absorber as possible. Its been 4 years, time for a cleaning, new oil, new bearings, oh and did i mention a cleaning. This ktm ohlins shock absorber owners manual is an authorized reproduction of the original, out of print manual.
In the end, ive got that it makes me a beautiful pair of ohlins shock for 450. Racing manual fg 994, fg 995, fg 996, fg 997, 20210301. Re suspension has our roots in understanding advanced auto racing suspension technology, shocks and springs for asphalt racing, road racing and drag racing. Ohlins ttx44 service manual makes it easy to find manuals pdf.
It provides tuning information for ktm motorcycles equipped with ohlins single type 3a shock absorbers including. Ohlins general rebuild kit, 1436r44 services 1 shock includes all common service parts to rebuild a variety of ohlins shocks with dimensions. This shock absorber is provided with a separate type reservoir filled with highpressure nitrogen gas. In some mod els everything is fitted inside the main shock absorber. Shock absorber for formula student and formula sae. Can you ohlins closed cartride service manual send to email.
Ohlins general workshop manual piston cylinder engine. We are officially authorized and certified by all of the top manufacturers listed below to sell, repair, modify, rebuild and revalve their shocks to factory. Below is an outline of our basic rebuild procedure using our recommended tools. Ohlins shock rebuild interval oilheads bmwsporttouring. Download mounting instructions, manuals and brochures. Second rebuild out in the garage, as of right now, much better. This ktm ohlins type 3a shock absorber owners manual booklet is an authorized reproduction of the original, out of print manual.
Spring preload spring preload spring preload ttx shock absorber when adjusting the spring preload you move the spring seat. Authorized service centers receive regular technical training from ohlins dtc and provide a professional equipped workshop with ohlins tools including vacuum filling. On longer shocks to go dual spring conversion or add a second helper spring to your ohlins twin pair series shocks your need the five parts shown above plus the space to do it, about 85mm of available body in addition to your primary spring length in this example shown with 406040 spring. The shock absorberfront forksteering damper is an important part of the vehicle and will affect the stability. Ohlins products are subject to continuous improvement and development. Wcj, mcj, stj, lmj ohlins shock absorbers manual manuals books. Check out our service manual page to know more about mega air pull shock service manual, mega air fork owners manual, noleen mountain bike cross link fork and many more. Jan 29, 2010 other shock was better compression, rebound, no leaks and holding a steady 140lbs of nitrogen.
Ohlins automotive shock absorbers, ttx46csttx36 manual. A close inspection of the shocks, a good reading of the owners manual, and a good adjustment strategy should bring the performance. The workshop manual and parts drawings are vital resources and we always recommend using them in. Ohlins shock assembly question please help cafe husky. Mar 27, 2015 hi would you please be able to send me a ohlins manual for the remote reservoir rear shocks for my husky 1980 390cr and were can i get seal kits from. Ohlins shock absorber automotive, stx manual manuals books. Ohlins general workshop manual makes it easy to find manuals pdf. Suspension services ohlins usa ohlins usa suspension. Updated ohlins ttx service manuals motorcycle suspension. Therefore, although these instructions include the most uptodate information available at the time of printing, there may be minor differences between your shock absorber and this manual. I have to order a rebuild kit and then work on lowering the shock.
Rebuilding a shock is something that can be accomplished with the correct tools and a little knowhow, patience, and mechanical ability. Each ohlins rebuild kit comes with all parts you need to rebuild an entire set of 4 shocks. Between n 6 and n7 it is added rder of parts on the shaft. Videos covering service and set up of products and bikes. This guide has been formed on the basis of information from v. True to our roots, we remain a racing suspension company to this day. Our suspension is now improving the ride and performance of motorcycles of all types. Scratched shock bodies a little doing the tear down and second rebuild today. Carver performance is your shock and suspension experts. The guy at ohlins said the shock is a twin internals something or the other and said not every one can rebuild it. Mountainbike manuals ohlins racing mtb suspension manuals. The fluid is put under gas pressure and the gas and the fluid are kept apart by a separating piston.
Our staff includes racers and joy riders, so we know. Carver performance will turn your rebuilds around within a week. Manuals ohlins racing all vehicles suspension manuals. How do you keep your ohlins suspension working at its optimal performance. The note symbol indicates information that is important regarding procedures. Mar 17, 2021 in summary, if a shock has a 25mm main piston or a 20mm main piston with a flared inner tube it is a pre 14 model ttx25. Adjusters, bumpers, decals, eyelets, hoses, heim bearings, piston bands, seal heads, service kits, spring hardware.
Carefully fill reservoir with shock absorber fluid, all the way up fig. The new ohlins shock absorbers are built to perform and endure. Owners manual rxf34 and rxf36 air, damper ttx22 and stx22. Make sure the vehicle is securely supported so that it will not tip. Bmw f800r 2015 bmw g650 xchallenge 20072009 bmw rninet scrambler urban enduro gs 2016on bmw r9t ohlins 2014on bmw srr 2015on bmw r1100s 19982005 update ohlins bmw r1100rt 19962001 bmw r1200s bmw r1150r rockster. We can rebuild, repair, and customize any brand of shocks. Knowing what i know now, cosmetic resto would have waited. Ohlins ttx44 owners manual pdf download manualslib. The hardest shocks ohlins makes to rebuild are the decarbon models with a separator piston positioned in the main shock body.
Is there a step by step tutorial for rebuilding ohlins shocks. About ohlins shock absorber automotive, stx manual most of ohlins suspensions are a high pressure monotube type. It provides tuning information for equipped with ohlins single shock absorbers including. How to rebuild a ktmhusqvarna wp linkage style rear shock. Should the piston be pressed into the cylinder all the way until it hits the land in the cylinder or do you leave additional space above the top of the piston for oil. Servicing a 26 year old ohlins du 3420 from a 1994 ducati 916 to skip intro click on this 2. All ohlins shock absorbers are built with a desire to win and with precision that ends up in quality, a quality you can see and feel. Thanks to the design of the main body they are also easy to maintain and to rebuild. Always consult the ohlins workshop manual for a second opinion.
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